Profile Details

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USD 4000 /hr

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Hire Suraj S.

India

USD 4000 /hr

Expert Mechanical Engineer | CAD/FEA Specialist | Advanced Design Calculations | IITian |, 3.5+ Yrs R&D

Profile Summary

I am an innovative Mechanical Engineer (M.Tech, IIT Bhubaneswar) with over 3 .5 years’ experience delivering advanced engineering analysis, design calculations, and consulting solutions for global R&D, product development, and manufacturing clients. My expertise spans FEM/FEA simulation (ANSYS, SolidEdge,SolidWorks), precise mechanical design, pressure vessel and heat exchanger calculations, and industrial system optimization. I have successfully executed and verified 15+ multidisciplinary projects using advanced CAE, Python/Excel automation, and data-driven design for Fortune 500 and growing tech companies. My consulting work has led to a 25% reduction in production costs, improved reliability, and granted/pending patents in energy systems and product innovation. I offer: Design calculation reports (ASME, EN, IS, IBR) for mechanical, pressure, thermal, and flow systems FEM/FEA/CFD simulation, validation, and optimization advice Technical mentoring and hands-on troubleshooting for startups and SMEs Process improvement and lean manufacturing solutions (Lean Six Sigma Green Belt certified) Guidance on technical documentation and global industry standards compliance Let’s collaborate to bring world-class engineering insight, analytical problem solving, and actionable results to your project—on time and with exceptional precision.

Subject Matter Expertise

• ☆ Biostatistics
• ☆ Aerospace Engineering
• ☆ Aerodynamics
• ☆ Engineering Education
• ☆ Engineering Physics
• ☆ Computer-Aided Engineering
• ☆ Mechanical Engineering
• ☆ HVAC Design
• ☆ Mechatronics & Robotics
• ☆ Combustion & Ignition
• ☆ Mechanical Design
• ☆ Robotics Engineering
• ☆ Micromechatronics
• ☆ Engineering Thermodynamics/Thermophysical Engineering
• ☆ Systems Engineering
• ☆ Systems Science
• ☆ Energy Security
• ☆ Engineering Economics
• ☆ Heat Transfer & Calorimetry
• ☆ Fluid Mechanics
• ☆ Computational Fluid Dynamics
• ☆ Environmental Engineering and Technology
• ☆ Health & Safety Engineering
• ☆ Industrial Engineering
• ☆ Manufacturing
• ☆ Manufacturing Facility Design
• ☆ Industrial Robotic Integration
• ☆ Continuous Process Manufacturing
• ☆ Lean Manufacturing
• ☆ Manufacturing Optimization
• ☆ Process Control
• ☆ Data Analysis
• ☆ Computer Simulation/Computational Modeling
• ☆ Algorithm Design
• ☆ Predictive Modeling & Analytics
• ☆ Data Processing
• ☆ Data Exploration
• ☆ Data Visualization
• ☆ Big Data Analytics
• ☆ Data Collection
• ☆ Data Manipulation
• ☆ Machine Learning
• ☆ Data Cleaning
• ☆ Pattern Recognition
• ☆ Artificial Intelligence
• ☆ Deep Learning
• ☆ Applied Mechanics
• ☆ Theoretical Mechanics
• ☆ Fluid Dynamics
• ☆ Fracture Mechanics
• ☆ Statistical Mechanics
• ☆ Thermodynamics
• ☆ Theoretical Physics
• ☆ Computational Physics
• ☆ Applied Physics
• ☆ High-Pressure Physics
• ☆ Renewable Energy
• ☆ Wind Turbine Design
• ☆ Hydropower
• ☆ Oil & Petroleum
• ☆ Applied Mathematics
• ☆ Mathematical Models
• ☆ Mathematical Optimization
• ☆ Mathematics Education
• ☆ Computational Sciences
• ☆ Mathematical Physics
• ☆ Differential Equations
• ☆ Computational Mathematics
• ☆ Pure Mathematics
• ☆ Fractals
• ☆ Number Theory
• ☆ Categorical Algebra
• ☆ Algebra
• ☆ Calculus
• ☆ Mathematical Analysis
• ☆ Geometry
• ☆ Mathematical Logic
• ☆ Topology
• ☆ Graph Theory
• ☆ Discrete Mathematics
• ☆ Integral Equations
• ☆ Knowledge Management
• ☆ Pneumatics
• ☆ System Dynamics
• ☆ Process Engineering
• ☆ Engineering Design
• ☆ Industrial Design
• ☆ Industrial Management
• ☆ Production & Operations Management
• ☆ Data Storage
• ☆ Product Evaluation
• ☆ Material Sourcing
• ☆ Reverse Engineering
• ☆ Stability Testing
• ☆ Shelf-Life Testing
• ☆ Quality Assurance & Quality Control (QA/QC)
• ☆ Product Validation
• ☆ Product Compliance
• ☆ Concept Development
• ☆ Product Launch Support
• ☆ Packaging Design
• ☆ Hypothesis
• ☆ Research Methodology
• ☆ Survey Design & Methodology
• ☆ Feasibility Studies
• ☆ Technology Scouting
• ☆ Literature Search
• ☆ Gap Analysis
• ☆ Presentation Design
• ☆ Process Design
• ☆ Technical & Scientific Writing
• ☆ Journal Selection
• ☆ Manuscript & Journal Article Writing
• ☆ Instructional Materials
• ☆ Experimental Protocols
• ☆ SOP & Protocol Writing
• ☆ White Papers
• ☆ Spec Sheets
• ☆ Case Studies

Services

• Writing
• Research
• Consulting
• Data & AI
• Product Development

Writing Technical Writing

Research Market Research, Feasibility Study, Technology Scouting, Gap Analysis, Scientific and Technical Research

Consulting Go-to-Market Strategy Consulting, Scientific and Technical Consulting, Manufacturing Consulting

Data & AI Predictive Modeling, Statistical Analysis, Algorithm Design-Non ML, Algorithm Design-ML, Data Visualization, Big Data Analytics, Text Mining & Analytics, Data Mining, Data Cleaning, Data Processing, Data Insights

Product Development Formulation, Recipe Development, Deformulation, Stability/Shelf Life Testing, Product Evaluation, Material Sourcing, Product Validation, Manufacturing, Quality Assurance & Control (QA/QC), Product Compliance , Concept Development, Product Launch Support, Packaging Design, Prototyping, Reverse Engineering, Device Fabrication

Work Experience

Senior Product design and development engineer

Forbes Marshall Private limited

May 2023 - Present

Senior Engineer

Kirloskar Pneumatic Company limited

January 2022 - April 2023

Education

M.Tech in Manufacturing

IIT Bhubaneswar

July 2019 - August 2021

Mechanical Engineering

RIT islampur

March 2013 - April 2017

Certifications

• Certification details not provided.

Publications

JOURNAL ARTICLE

Suraj Suryawanshi, Pratik Satpute, Shripad Kulkarni (2024). Sustainable Materials for the Indian Industry: Now and Ahead . Materials Circular Economy.