Profile Details

Create Project

★★★★★

☆☆☆☆☆

USD 35 /hr

★★★★★

☆☆☆☆☆

Hire Hesham E.

Egypt

USD 35 /hr

Product Development Engineer | Finite Element Analyst | DFM Expert

Profile Summary

I’m a production engineer with solid, hands-on experience in designing products that are functional and manufacturable. I hold a Master's degree in Engineering, a SolidWorks Professional Certification, and have contributed to a wide range of real-world projects. What makes me a valuable asset to your project/team? 1- Plug & play designer: I’ve designed parts and assemblies for additive manufacturing, injection molding, sheet metal, castings, weldments, and CNC milling. I understand the constraints of each process and design accordingly. 2- Prototyping-ready: I run a small in-house workshop where I physically test many of my designs—so what you get is already validated, in many cases, I prototype and ship to your doorstep 3- Supplier sourcing experience: I’ve worked closely with manufacturers and suppliers—especially in China—helping clients find the right partners and navigate logistics challenges with confidence. 4- Simulation & FEA skills: I have a strong background in structural, thermal, and crash simulations using various finite element tools. I don’t just design pretty models—I guarantee they are producible and workable under real-world conditions. You’ll find a few images of my past work attached to give you a sense of my capabilities. LET'S CONNECT!

Subject Matter Expertise

• ☆ Materials Science & Engineering
• ☆ Metallurgy
• ☆ Powder Metallurgy
• ☆ Safety & Reliability Engineering
• ☆ Automotive Engineering
• ☆ Computer-Aided Engineering
• ☆ Mechanical Engineering
• ☆ Mechanical Design
• ☆ Civil Engineering
• ☆ Structural Engineering
• ☆ Industrial Engineering
• ☆ Manufacturing
• ☆ Manufacturing Optimization
• ☆ Pneumatics
• ☆ Engineering Design
• ☆ Industrial Design
• ☆ Device Fabrication
• ☆ Product Design
• ☆ CAD & 3D Modeling
• ☆ Design for Manufacturing
• ☆ 3D Printing/Additive Manufacturing

Services

• Writing
• Research
• Consulting
• Product Development

Writing Technical Writing

Research Scientific and Technical Research, Systematic Literature Review

Consulting Manufacturing Consulting

Product Development Stability/Shelf Life Testing, Product Evaluation, Material Sourcing, Product Validation, Manufacturing, Concept Development, Prototyping, Reverse Engineering, Device Fabrication

Work Experience

German University in Cairo

November 2021 - Present

Education

Master degree in Mechanical engineer

The German University in Cairo

January 2022 - August 2025

Certifications

• Certified Solidworks Professional

  Dassault Systems

  January 2019 - Present

Publications

JOURNAL ARTICLE

Omnya Mahmoud Amin, Hesham Nassereldin EL Qady, Marwa Adel Abd El-Fattah, Hesham Elqady (2023). An Intragastric Delivery Device Employing FDM Technology: 3D-Printed Tablet Containing Green Developed Mosapride-Saccharin Co-crystals . AAPS PharmSciTech.